Troubleshooting Tips For Industrial Boilers
If your company's commercial building uses an industrial boiler, it is important to have qualified, experienced industrial boiler repair professionals at the ready to service it in emergency situations. But in cases that are not clear emergencies, it may be practical and cost effective to troubleshoot the boiler system with some simple observations and regular practices. Take a look below for just a few them so that you can educate yourself and your coworkers, and possibly save a lot of time and money in the process.
Something that is not often considered when taking into account the cost of heating a building is the pipe insulation. If you want to check whether or not the insulation is missing or damaged, simply use a thermal imaging camera. This will give you an immediate and comprehensive idea of what insulation needs to be replaced and what is still working as it should. While this might seem like a minor thing, it actually causes the heating bill to shoot up far more quickly than most people realize. If you want your pipes and boiler system to function as effectively as possible, proper insulation is more than just a convenient option.
Sensors are at the heart of any boiler system, and if they are reading inaccurately, you have a major problem on your hands. This is why periodic checks of all sensors within the system are not just a good idea, they are absolutely necessary. Your company should have certified diagnostic tools on hand to measure the accuracy of all the system's important sensors, including everything from temperature to steam pressure. If the sensors are even a bit off, it is best to call out the experts to take a more thorough look. Prevention is always better, and less expensive, than correction.
The electrical systems in a boiler are complicated, but worth taking the time to understand. If just one component begins to act faulty or fails outright, it is likely that much larger problems will soon be apparent. A thermal imaging camera can also help to identify hard to see places where things might be heating up, but you can regularly check for things like power quality, voltage, and current. Compare the results to factory expectations and see if your electrical systems are under-performing in order to get the most out of your boiler's electrical system. Failing to do these regular checks will cost more money in the long run.